Low Cost and High Quality Aero3d Print-Grade Plasma Filament Atomizing Equipment

• Appearance: Sphere
• Colour: Silver
• Transport Package: Carton and Wooden
• Specification: 180kw
• Trademark: Sailong AM
• Origin: Guangzhou
• Model NO.: Customized

Product Description

 

Product  introduction
Plasma silk atomizing pulverizing equipment is a new generation of aero-grade 3D printing pulverizing equipment independently designed and manufactured by New Additive Manufacturing Research Institute of Jihua Laboratory over two years. The equipment has many advantages, such as low cost, low doping and capacity expansion, and can achieve high quality and stable production of active metals such as titanium and vanadium and refractory metal powders such as tungsten and molybdenum.
powder.

 

Basic principle
  It is based on the principle of DC plasma high-temperature melting atomization technology. The raw metal wire is simultaneously melted and atomized into fine metal droplets by high temperature and high speed hot plasma jets generated by multiple uniformly arranged plasma torches, and finally solidified and cooled into fine metal powder. Compared with the traditional real air atomization pulverization technology, plasma atomization technology has been greatly improved in powder quality, cost control and application range. The receiving rate of fine powder has reached more than 50%-60%, argon gas consumption has decreased significantly, sphericity, hollow powder and satellite ball and other indicators have been significantly improved. It can realize the production of all kinds of active metals and refractory and refractory metal and alloy


Product parameters

Atomization mode	DC plasma atomization under vacuum argon protection
Plasma torch specification	High energy DC plasma torch x 3
Plasma torch power	Maximum total power 180Kw(3×60kW), can be customized according to the output
Working current	Single stage 50-500A continuous adjustable, total current 50-1500A adjustable, maximum 1500A
Plasma power output	Maximum total power of 165kW (3×55kW), can be customized according to the output
Plasma power supply	IGBT DC power supply, 3-in-1 plasma power supply, power continuously adjustable
Working area core temperature	> 3000ºC
Maximum duration of single atomization	It can meet the continuous production capacity
Atomizing chamber vacuum	≤1Pa
Maximum wire feeding speed	10m /min
Wire feeding diameter	1.6mm/2mm/2.5mm/3.2mm(customized on demand)
Atomizing gas consumption flow	40-800m3/h, according to the power continuous adjustable
Atomizing pressure	0-1MPa. Can be adjusted according to the requirements of powder, pipeline design withstand pressure of 3MPa
Atomizing capacity	>=10-20kg/h (by TC4 titanium alloy)
Atomizing materials	Titanium and titanium alloy, nickel-based cobalt-based superalloy, tungsten, molybdenum, tantalum, niobium and other refractory metals and alloys. Powder collection mode: powder collection mode of powder bucket under cone bucket, simple structure, easy maintenance and easy cleaning when atomizing material replacement.

Main advantages  
Low cost, low oxygen content, low heart rate, high sphericity, high fine powder rate.

Information provided for complete equipment (one paper version and one electronic version)
a) Process flow chart (with detailed control points)
c) Component specifications, main materials, etc
e) List of parts and accessories
f) Gas path design flow chart
g) Schematic diagram of electrical control
h) Schematic drawings and construction drawings of vacuum, pneumatic, hydraulic and water cooling components
i) instrument power supply system
j) Instructions
k) Construction drawing of each component, general assembly drawing of all components and installation instructions
l) Electrical wiring diagram, electrical schematic diagram and quantity of motor parameters of all electrical equipment
m) Factory inspection report, certificate of qualification
n) Operation instructions and maintenance instructions
o) List of wearing parts
p) Provide the qualification certificate, operation manual, maintenance data and other necessary technical data of all purchased parts during delivery
q) A detailed list of supporting manufacturers of materials consumed in equipment production and wearing parts shall be provided upon delivery
r) Other relevant information (including: energy medium parameters and interface size, electrical wiring position, position and size of access door, replacement diagram, replacement size and maximum single weight, location and specifications of recommended lifting equipment, etc.)

Applications 
To produce nickel base super alloy powder, titanium alloy powder, stainless steel powder and refractory metal powder.It can match SLM (high speed), EBM, LDM (medium speed), high temperature alloy pellets (low speed) and other technologies for high quality powder development.  
Product display

Shipping and Payment 

Certificate

Questions
Q: Are you factory?
A: We are the professional manufacturer specialized in the development and production of PREP systems more than 10 years. 

What's your MOQ?
A: one set

Q: How long is your delivery time?
A: About 1-2 months.

Q: Which payment can be acceptable?
A: We could accept the payment by L/C. T/T, Paypal, Western Union, etc.

Q: Certificates  
A: CE and ISO certificates.
 

Q: How does your factory do regarding quality control?
A: Quality is priority, We always attach great importance to quality controlling from raw materials till finished product.

Q: Are you a factory or trading company?
A: We are a  manufacturer. It is located in Guangzhou, China. All of our clients from home and abroad, are warmly welcomed to visit us!